Deeply ploughing into the field of disposable food packaging | Suzhou Suermei packaging technology The advantages of all-dimensional processing of sauce cups are highlighted.

Recently, Suzhou Suermei Packaging Technology Co., Ltd. continued to make efforts to customize the processing track of food sauce cups and disposable plastic food cups, relying on standardized clean production workshops, independent mold research and development systems and full-process food-grade quality control systems, forming differentiated processing advantages different from small and medium-sized workshops in the industry, and providing safe, stable and customizable sauce packaging integrated production services for chain restaurants, prefabricated vegetable enterprises, food processing plants and take-away supply chains. With the continuous expansion of pre-cooked vegetables and take-away catering industry, the demand for food safety, leak-proof and sealing, temperature and pressure resistance and brand customization of food sauce packaging containers has been continuously upgraded. With mature processing technology and strict production standards, Suleimei accurately matches the needs of high-quality packaging in the industry.

First, the whole process of food-grade control of raw materials, from the source to hold the bottom line of food safety

All the sauce cups and disposable plastic cups in Suzhou Sumeimei are made of brand-new food-grade PP and polypropylene, strictly following the national standard GB 4806.7-2023 for food contact with plastic products, and resolutely not mixing recycled materials and recycled degraded materials, so as to eliminate the common hidden dangers in the industry such as odor, precipitates and excessive heavy metals from the source.

According to different working conditions of hot and cold sauces, layered materials are selected: high transparent PP is used for salad dressing and tomato sauce at room temperature, and the sauces are displayed visually; Hot pot hot dipping sauce and high-temperature filling sauce are made of high-temperature resistant copolymer PP, which can withstand short-term high temperature from-20℃ to 120℃, be resistant to oil, acid and alkali corrosion, and contain Chili oil, vinegar and sauce without deformation and leakage. All raw materials are inspected by SGS, and complete material inspection reports are provided. Export orders can be matched with FDA food contact certification materials to meet the compliance acceptance requirements of domestic supermarkets and cross-border catering brands.

Two, 100 thousand clean workshop automatic production, reduce the risk of cross pollution.

The company has set up a standardized 100,000-class dust-free and clean production workshop, and deployed a servo full-automatic thermoforming and injection molding integrated production line along the whole line, which is matched with automatic centralized feeding, automatic cup taking by mechanical hands, online stacking and automatic packaging production lines, greatly reducing the direct contact between human beings and finished products, and effectively preventing dust, hair and impurities from adhering to the cup body.

Traditional small-scale processing plants mostly use manual picking and open production, and the finished products are easy to be contaminated with impurities; Su 'ermei fully-enclosed automatic production line realizes full-link automation of raw material extrusion, cup forming, cutting, testing and packaging, regular air sterilization in the workshop, constant temperature and humidity control, which meets the production requirements of sauce food with high hygiene standards, and the cleanliness of finished products meets the direct filling requirements of food enterprises.

Third, the precision mold is independently developed and molded, and the cup body has high precision and outstanding sealing and leakage-proof performance.

Su 'ermei has its own mold R&D workshop, equipped with CNC machining center and three-coordinate detector, which can independently complete the mold design, mold opening and polishing optimization of sauce cups, and the mold size accuracy is controlled within ±0.01mm, supporting the customized development of 10 ml–500 ml full-size sauce cups, conjoined sauce cups and covered sub-packaging cups.

In view of the pain point of the industry where sauce is easy to leak, the team optimized the curling structure of the cup mouth, and the flatness of the cup mouth was even, and it could be closely fitted with the sealing film and the buckle cover. Through the double leak-proof test of dropping and squeezing, the take-away long-distance delivery and cold chain transportation were not easy to leak; Built-in rib structure in the cup body improves the compressive toughness, and it is not easy to be extruded and deformed during stacking and transportation, which is suitable for the automatic high-speed filling production line of food factory, and does not jam or deform. At the same time, it supports the customization of customers' appearance, multi-color flexo printing and bronzing printing of the cup body, and the ink adopts food contact environmental protection ink, which has strong adhesion and does not drop ink, and helps upgrade the visual packaging of catering brands.

Fourth, the whole process of online intelligent quality control, multi-channel detection to eliminate defective products

Multi-layer quality inspection checkpoints are set up in the production process, which is different from the sampling mode at the end of the industry: the uniformity of wall thickness is monitored in real time during sheet extrusion, and visual on-line inspection equipment is equipped after molding, which automatically identifies defects such as lack of materials, deformation, black spots and burrs at the cup mouth and automatically sorts them out; Finished products are sampled in batches to carry out sealing, temperature resistance, drop and load-bearing stacking tests, and the inspection records of each batch are kept to realize the traceability of the whole batch of products.

From raw material inspection, process inspection to finished product ex-factory inspection, a complete quality control ledger is established, and each batch of sauce cups can provide ex-factory quality inspection reports, effectively reducing customer complaints such as liquid leakage, damage and odor during use, and stabilizing supply quality.

5. Flexible customization+large-scale production capacity to meet the supply needs of different customers.

The processing mode takes into account both small batch sample customization and mass production, and the new product development stage can be quickly 3D proofing and small single trial production; A number of parallel production lines guarantee the daily production capacity of one million sauce cups, which can be delivered quickly in 72 hours nationwide. Long-term cooperative brands can supply at a stable price.

The products cover the whole scene of disposable plastic packaging: split sauce cup, conjoined flip sauce cup, large-capacity marinade packaging cup, yogurt pudding cup, take-away packaged soup cup, etc. The wall thickness, transparency, capacity and supporting cup cover structure can be adjusted according to the customer's use scene, and the processing scheme of degradable PLA environmentally-friendly sauce cup can be provided at the same time to meet the needs of plastic-limiting and environmental protection policies in various places, and the whole chain demand of food packaging customization, production and distribution can be solved in one stop.

Six, environmental protection and lightweight technology, both cost and green production.

Through CAE simulation structure optimization process, Suleimei realizes lightweight production under the premise of ensuring the strength and sealing of the cup, and the consumption of cups with the same capacity is lower, helping customers reduce the comprehensive cost of packaging procurement; The production process is supported by waste gas recovery and scrap closed-loop recovery system, and no waste is discharged at will, which practices the concept of green packaging production and conforms to the low-carbon development trend of food industry.

The person in charge of Suzhou Suermei Packaging Technology said: "The core of food packaging is safety and stability, and the sauce is in direct contact with the human body, and there is no room for any technological compromise. In the future, the company will continue to upgrade its automated production equipment, expand the processing capacity of environmentally-friendly and degradable packaging, deepen the packaging track for catering and prefabricated vegetables, and provide more reliable disposable plastic sauce cups for national food and catering enterprises with standardized processing technology and strict food-grade control system. Solution. "

enterprise profile

Suzhou Suermei Packaging Technology Co., Ltd. is located in Dianshan Lake, Kunshan, Suzhou, focusing on the research and development, customization and large-scale production of food-grade disposable plastic packaging products. It is mainly engaged in food sauce cups, conjoined sauce cups, disposable plastic soup cups, packaging containers and other products. It has a complete mold development, automatic molding, dust-free production and full-process quality control system, serving national chain restaurants, prefabricated vegetable factories and food processing enterprises, supporting specification customization, brand printing, rapid batch supply and so on.

Consulting cooperation

If you need samples of sauce cups, specifications and quotations, and customized plans, you can call our sales docking specialist to discuss cooperation.